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10mm Flat

10mm Flat

Enhanced Efficiency and Productivity: Boost your efficiency and productivity in graphite machining with our diamond-coated solid carbide end mills . With their exceptional wear resistance and optimized chip evacuation, our end mills enable you to achieve faster machining speeds and higher material removal rates, resulting in increased productivity and cost savings.

Precision Machining Excellence with Diamond-Coated Solid Carbide End Mills: Elevate your graphite machining capabilities with our diamond-coated solid carbide end mills, meticulously engineered for precision and performance. Crafted to meet the unique demands of graphite machining, our end mills deliver unparalleled accuracy and efficiency, ensuring superior results in every application.

Experience precision machining like never before with our diamond-coated solid carbide end mills, meticulously engineered for graphite applications. graphite's abrasive nature and high hardness demand cutting tools of exceptional durability and performance. Our end mills are crafted to meet these exacting standards, delivering unparalleled precision and efficiency in graphite machining.

Built with a robust solid carbide construction, our end mills endure the rigors of graphite machining , ensuring longevity and reliability. The diamond coating enhances the cutting edge's hardness and wear resistance, extending tool life and maintaining consistent performance even in the most challenging conditions.

Our end mills feature a specialized design that optimizes chip evacuation and minimizes tool deflection, resulting in smoother surface finishes and precise dimensional accuracy. Whether shaping intricate contours or performing high-speed machining , our diamond-coated solid carbide end mills consistently deliver superior results with unmatched reliability.

Discover the difference in graphite machining with our diamond-coated solid carbide end mills —the ultimate solution for precision and efficiency.

1. Abrasion Resistance: Diamond is known for its exceptional hardness and resistance to wear, making it an ideal coating for end mills used in graphite machining. This hardness ensures a longer tool life and consistent performance.

2. Heat Resistance: diamond-coated end mills can withstand high temperatures generated during machining processes, reducing the risk of tool failure and ensuring reliable performance.

3. Smooth Cutting Action: diamond-coated end mills provide a smooth cutting action, minimizing graphite dust generation and reducing the risk of tool clogging.

4. Improved Surface Finish: The smooth cutting action of diamond-coated end mills also leads to better surface finishes on machined graphite components.

5. Cost-Effective: Although diamond-coated end mills may have a higher initial cost, their longer tool life and improved performance can result in cost savings over time.

To maximize the benefits of diamond-coated solid carbide end mills for graphite machining , consider the following actionable steps:

1. Choose the right Diamond coating: Select a diamond coating that matches your specific machining requirements, such as coating thickness, uniformity, and bonding strength.

2. Proper tool selection: Select the appropriate end mill geometry, such as flute count, helix angle, and corner radius, based on your specific machining application.

3. Optimal cutting parameters: Follow the manufacturer's recommended cutting parameters, such as spindle speed, feed rate, and depth of cut, to ensure optimal tool performance and longevity.

4. Coolant selection: Use coolant or lubricant specifically designed for graphite machining , as it can help reduce tool wear and improve tool life.

5. Regular tool maintenance: Inspect the Diamond-coated end mills regularly for signs of wear or damage. Replace them when necessary to maintain consistent performance and prevent tool failure.

6. Proper storage: Store the Diamond-coated end mills in a clean, dry place to prevent damage and prolong their lifespan.

7. Operator training: Ensure that operators are properly trained in the safe and efficient use of Diamond-coated end mills , as well as understanding the importance of following safety guidelines and proper maintenance procedures.

Item

R 

d

D

L

HNS7520210050

r1.0

2

4

10

50

HNS7520315050

r1.5

3

4

12

50

HNS7520420060

r2.0

4

4

15

60

HNS7520525060

r2.5

5

5

20

60

HNS7520630075

r3.0

6

6

80

75

HNS7520840080

r4.0

8

8

35

80

HNS7521050090

r5.0

10

10

40

90

HNS7521260100

r6.0

12

12

45

100

HNS7320210100

r1.0

2

4

10

100

HNS7320315100

r1.5

3

4

12

100

HNS7320420100

r2.0

4

4

15

100

HNS7320525100

r2.5

5

5

20

150

HNS7320630100

r3.0

6

6

80

150

HNS7320840150

r4.0

8

8

35

150

HNS7321050150

r5.0

10

10

40

150

HNS7321260150

r6.0

12

12

45

150

Item

d

D

L


HNS75402060

2

4

10

60


HNS75403060

3

4

12

60


HNS75404075

4

4

15

75


HNS75405075

5

5

20

75


HNS75406080

6

6

80

80


HNS75408080

8

8

35

80


HNS75410100

10

10

40

100


HNS75412110

12

12

45

100



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FAQ

Q: What are the disadvantages of tungsten carbide?

Tungsten carbide/cobalt materials have several limitations. Resistance to corrosion and oxidation are the two more significant drawbacks to the use of this common cermet.

Q: How easily does tungsten carbide break?

Well, it is the very attribute that keeps Tungsten Carbide looking new, that also makes it likely to break if you drop it from a height of several meters onto concrete. Or hit it hard with a hammer. It does not however, spontaneously shatter or implode when you drop it under normal every day circumstances.

Q: Can you EDM tungsten carbide?

Tungsten carbide electrodes can be employed in both sinker EDM operations, where they're shaped to form cavities and complex geometries in the workpiece, and in wire EDM processes for precise cutting applications.

Q: Can an end mill cut vertically?

Flat end mills are perfectly suited for flat surface and pocket cuts. They are also preferable for contour cutouts because they do less damage to the sacrificial layer on the mill bed. These end mills have end-cutting teeth, allowing the tool to cut vertically along its axis as well as radially.
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